The RETYRA Factory
Industrial Conversion at Scale

A modular industrial facility that converts end-of-life tyres into high-value commodities for global markets. Designed for continuous operation, predictable output, and scalable replication.

What the Factory Does

The factory processes uniform tyre granulate into three primary outputs:

Recovered Carbon Black (rCB)

Used in rubber and plastics

Tyre Pyrolysis Oil (TPO)

Used in refining and chemical industries

Process Gas

Used in Closed Loop internally to power the plant

Capacity and Throughput
~20,000 t/yr
Input Capacity
~60 t/day
Daily Throughput
24/7
Continuous Operation
Twin-Line
Redundancy Configuration

Built for steady-state industrial production — not pilot-scale experimentation.

How the Process Works

The RETYRA factory uses a controlled thermochemical process:

01
Pre-processing

Tyre granulate is prepared for uniform input

02
Thermochemical Conversion

Material is processed in an oxygen-free environment

03
Separation and Recovery

Outputs are separated into oil, carbon, and gas

04
Internal Energy Loop

Syngas is reused to power the system

Design Principles
Designed for Industrial Reliability

Continuous, not batch-based production

Standardised process units

Known CapEx and OpEx before investment

Redundancy in critical systems

Technology sourced from established suppliers

This removes technology risk and ensures predictable operations.

Built as a Modular System

Modular reactor systems

Standardised infrastructure

Scalable capacity per site

Replicable across locations

Allows rapid deployment in new regions with minimal redesign.

Integrated Value Chain

The factory operates within a secured industrial system — not as a standalone unit.

Feedstock Secured

Through established collection systems

Products Sold

Into global commodity markets

Local Integration

With regional industry and logistics

This ensures both input and output flows are in place before operation begins.

Climate and Resource Impact

At full capacity, a single factory delivers:

Significant reduction in emissions from tyre incineration

Substitution of fossil-based raw materials

Local production reducing transport emissions

Net energy efficiency through internal gas reuse

~55,000
tonnes COâ‚‚e

reduced per year

Timeline to Operation

A typical factory follows a structured build cycle:

1
0–6 Months

Site preparation, permits, procurement

2
6–12 Months

Construction and installation

3
9–12 Months

Commissioning and ramp-up

4
12+ Months

Full production

What This Represents

The RETYRA factory is not a pilot or demonstration. It is a commercial industrial asset.

Predictable Production
Commodity Market Integration
Stable Cash Flow
Replication Across Multiple Sites

In Short

A converter of waste into industrial commodities

A standardised unit for scalable deployment

A cash-flow generating industrial operation